The Polycab Group approach intends to facilitate the delivery of high quality product & services through its outline of an extensive set of management procedures that are ment to support our businesses in achieving both high financial quality and value added services to our clients. These procedures are supplier-independent and have been developed to provide guidance across our various factories, production units, corporate offices & dealers. The key factors on which our setup operates are infrastructure, development & operations.

In recent years, there is an increased emphasis on consistency in quality meeting the supply target & variety of products under once brand name. This has been the greatest forces behind the group to invest in latest technology, plant and machineries for a wide range of wires & cables.

The Polycab Group's production decisions concentrate on what goods to produce, how to produce them, the costs of producing them, & optimizing the mix of resource inputs used in their production. This production information is then combined with market information (like demand and marginal revenue) to determine the quality of products to produce and optimum 'pricing' resulting in superior & quality products as compared to the existing market in India and abroad.

For most of us, home is where the heart is! But, is your home fully protected and safe? Think again, it is probably not as safe as you think. People spend plenty of time and money on renovation to beautify their homes, but when it comes to their house wiring, they consciously compromise. The situation is grave and it needs your utmost attention. The health of your home directly impacts the safety of your family and property. So, using low quality electrical units into your homes is like breeding dangerous animals.

A healthy home is the abode of safety, security and happiness. If your home is unsafe, with possibilities of sparks, fires and short-circuits, then it is time to partner with us. Being the leading manufacturer of wires and cables, we at Polycab know that safety and security are the two fundamental values which enforce life. Hence, we have incorporated the same in our electrical house wiring solutions.

Powered with Tri Guard technology, Polycab's Stranded wires promise excellent savings, durability and safety. Curbing power leakage and preventing short-circuit issues, they are created to serve efficiently for longer periods. Designed by our experts and tested for quality, the electrical wires we produce saves 25% more energy than ordinary wires.
Enjoy peace of mind while living in a completely controlled environment, and live in the comfort and convenience of a safe home. Remember, with Polycab, you not only save on money, but also remain safe. Save Karo, Safe Raho!

KEI manufactures HT XLPE cables up to 220KV conforming to National and International Standards at Bhiwadi plant. KEI has State of Art HT cable plant with German technology. The manufacturing capability is upto 220KV.

We have CCV line with a Single point triple extrusion and computerized sophisticated control and monitoring systems. The CCV line was imported from Machinenbau Scholz GMBH & Co KG, a pioneer in this technology and have supplied more than 250 lines world over.

HT plant is complete with heavy duty machines for wire drawing and conductor making, laying up, armouring , sheathing and packing.
The process commences with a compacted circular conductor being fed from the pay off stands into the extruder on elevated platform. The conductor passes through extruder’s crosshead, it is covered first with semiconducting screen layer then the XLPE insulation, followed by the outer semiconducting core screen. This crosshead is specially designed to feed three compounds from three extruders at one point described as Singe point Triple extrusion.

Thereafter, the extruded core enters and passes through vulcanizing line known as CCV line (Continuous Catenary Vulcanising) and the XLPE insulated core is cured in the process. In CV line inert atmosphere is maintained by the Nitrogen gas which is at high pressure and high temperature.

This process is popularly known as Single point Triple extrusion CDCC(Completely Dry Cured and Cooled Curing) Process.

Over the cured core a copper screening is provided by lapping of copper tape or for special requirements a layer of copper wires is provided. Core is tested for Partial Discharge and then as per requirement; the cores are laid up with fillers, provided with inner sheath, armoured and sheathed. Sheath can be of PVC, HDPE, FRLS, ZHFR, PCP or CSP compound.

KEI manufacturing plant and process ensures great XLPE cables for the new age Power sector and industry. Our modern plant takes full advantage of the new generation XLPE compounds which offer fast curing and superior electrical parameters, dimensional control and higher productivity.

Triple Extrusion and CDCC process ensure contamination free cores. All three layers are bonded and core has least eccentricity and ovality. Insulation itself is free of micro voids and with negligible moisture content.

To control the manufacturing process the line has been provided with many sophisticated instruments and servo controls all monitored by the computer. Important systems are:

X Ray Non touch sensors of SIKORA make for thickness and dimensional control. This system continuously measures the dimensions of insulated cores. Unit has capability to measure multilayer dimensions in all directions and record and analyse the data on line.
CCV tube has a Touch Less Sag control system. This ensures no marks/lines on core unlike older lines.

Computerised control system ensures optimum efficiency, fast start up, synchronized operations of compound feeds, three extruders, CCV line gas temperature zones, pay off and takeup.

Nevertheless KEI XLPE cables compare better than those produced with older plants when checked for Microvoids, Moisture content, PD levels, dielectric strength.

We have strict Quality plan and fully equipped Testing laboratory to ensure cables of best quality are produced as per the design and specifications prescribed. Cables have been type tested as per International Standards.

Inventory and production plans are controlled by BANN ERP system. This ensures reliable and prompt delivery and operational efficiency.

KEI offers variety of designs to suit different installations viz. Aerial Bunched cables, Water tight construction, Stainless steel armouring, for Offshore and Ship installations etc.

We have many satisfied customers from many countries and diverse industry. We shall announce the expansion of our range beyond 220KV very soon.